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Engineering Office (top left)
Size - 38,000 ft2
Vessel & Exchanger Manufacturing Plant (top right)
Size - 59,700 ft2
Assembly Plant (bottom right)
Size - 106,680 ft2
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Shop Fabrication / Modularization (back to facilities guide)
Propak maximizes the use of the modular design concept wherever practical. Propak's expertise in utilizing the modular approach has proven to be an effective method that minimizes overall project costs, improves the overall project schedule and allows for a more thorough inspection in a controlled environment. Propak has designed and fabricated processing plants consisting of as many as 20 separate modules, and has equipment which is now operating as far south as Tierra del Fuego, Argentina and as far north as Norman Wells in the Northwest Territories, Canada. As well as providing large modular processing plants, Propak is actively involved in the design and fabrication of individual wellhead processing equipment.
Propak's fabrication facility is completely equipped for the efficient processing of 50,000 manhours per month. All work is monitored by Propak's own Quality Control Department. This includes all pressure and structural welding, equipment assembly, insulation, sandblasting and painting, and building erection. Propak's registered welding procedures include GMAW (Gas Metal Arc Welding), GTAW (Gas Tungsten Arc Welding), SAW (Submerged Arc Welding), SMAW (Shielded Metal Arc Welding) and FCAW (Flux Cored Arc Welding). The Fabrication Department is certified by the American Society of Mechanical Engineers (ASME) to use the "U", "UM", and "S" Stamp Certificate, and the National Board of Boiler and Pressure Vessel Inspectors to use the "R" Stamp Certificate for the repair of pressure vessels. The Assembly Department is certified to use the "U" and "UM" Stamp Certificate.
| Office/Plant
Locations TOTAL 19,720 m2 (212,200 ft2) (back to facilities guide) |
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Sales & Engineering Office
440 East Lake Road Office: 3,530 m2
Airdrie, Alberta
Canada |
EPC & Purchasing Office and
Assembly Plant
404 East Lake Road Office: 1,589 m2
Airdrie, Alberta Shop: 5,555 m2
Canada Warehouse: 2,765 m2 |
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Finance Office and Vessel Plant
505 East Lake Boulevard Office: 1,365 m2
Airdrie, Alberta Shop: 3,510 m2
Canada Warehouse: 670 m2 |
Electrical Plant
530 East Lake Road Office: 325 m2
Airdrie, Alberta Shop: 238 m2
Canada Warehouse: 160 m2 |
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| The Propak fabrication / assembly
facilities is completely equipped with all machinery and equipment to process 50,000
manhours per month of oil and gas production equipment modules. |
Plant
Facilities (back to facilities guide) |
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505 East Lake Boulevard |
404 East Lake Road |
530 East Lake Road |
| Yard Area: |
2.6 Hectares |
10.9 Hectares |
0.26 Hectares |
|
(6.5 Acres) |
(26.9 Acres) |
(0.53 Acres) |
| Shop Area: |
3510 m2 (37,800 Ft2) |
5555 m2 (59,800 Ft2) |
225 m2 (2,560 Ft2) |
| Warehouse Area: |
670 m2 (7,200 Ft2) |
2765 m2 (29,780 Ft2) |
160 m2 (1,750 Ft2) |
| Quantity/Size (m) |
Eight (8) at 6 x 6 |
Four (4) at 6 x 6 |
Two (2) at 4 x 4 |
| Length x Width |
One (1) at 6 x 15 |
One (1) at 9 x 9 |
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Shop
Equipment (back to facilities guide) |
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505 East Lake Boulevard |
404 East Lake Road |
| Craneage |
6 x 10 Ton |
4 x 15 Ton |
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2 x 20 Ton |
5 x 5 Ton |
Welding
Equipment (back to facilities guide) |
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| Welding Process |
No. of Machines |
Total Amp Capacity |
Description of Equipment |
Materials
to Weld |
Qualified (P-Group) |
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505
East Lake Boulvard |
404
East Lake
Road |
| GMAW |
10 |
250 |
Miller |
Any |
Any |
| SMAW |
90 |
400 |
Lincoln |
Any |
Any |
| GTAW |
20 |
400 |
Lincoln |
Any |
Any |
| FCAW |
6 |
400 |
Miller |
Any |
Any |
| SAW |
8 |
600 |
Miller/Lincoln |
Any |
Any |
| PAW |
1 |
500 |
Linde |
Any |
Any |
Welding
Positioning Equipment (back to facilities guide) |
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| Quantity |
Type |
Capacity |
| 4 |
Turning Rolls |
90 Ton |
| 10 |
Turning Rolls |
5 to 30 Ton |
| 15 |
Piping Turntables |
36" |
Pressure
Testing Equipment (back to facilities guide) |
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| Equipment |
Maximum Pressure |
Supply Line Size & Capacity |
| Hydrostatic |
Unlimited |
Unlimited |
| Pneumatic |
Unlimited |
Unlimited |
| Chart Recorder |
Unlimited |
Unlimited |
Capabilities (back to facilities guide) |
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| Design and
Engineering |
- ASME Section VIII, Division 1 and 2 Pressure Vessels
- ASME Section I Power Boilers
- Tower/Columns (Complete with Internals)
- Clad-Overlay Vessels
- Shell & Tube Heat Exchangers (TEMA)
- Direct-Fired Process Heaters (API)
- Structural Steel
- Atmospheric Storage Tanks and Vessels
- Piping (ANSI 31.3, 31.8, 31.1)
- Complete Modules
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| Pressure
Vessels |
| Manufactured to Date |
ASME VIII
Div. 1/2 |
Towers/Columns
with Internals |
| Internal Volume of Largest Vessel
(m3) |
135 |
26 |
| Diameter (mm) |
7320 |
1524 |
| Thickness (mm) |
150 |
150 |
| Material |
SA-516-70 |
SA-516-70 |
| Thickness Range of Vessels (mm) |
3-152 |
3-152 |
| Thickness Range of Vessels over |
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| 610 mm Diameter (mm) |
3-152 |
3-152 |
| Materials Used to Date (By P-Group) |
P1, P8 & P9B |
P1, P8 & P9B |
| Potential
Capability |
| Internal Volume of Largest Vessel
(m3) |
No Limits |
No Limits |
| Diameter (mm) |
6100 |
6100 |
| Material |
No Limits |
No Limits |
| Thickness Range of Vessels (mm) |
No Limits |
No Limits |
| Potential Material (By P-Group) |
No Limits |
No Limits |
| Overlay Capability |
| Strip Width 75 mm |
| Materials S.S. |
| Minimum Internal Diameter No limits (for
vessels) |
| 2" XXS (for nozzles) |
| Heat Treating
Capabilities |
| Preheating (Gas Type) Various Units |
| Quenching Facilities None |
| Heat treatment is subcontracted to various
qualified local companies. |
| Mobil heat treatment by Propak. |
Quality
Assurance (back to facilities guide) |
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| Quality Programs in
Place at Propak |
- Quality Assurance Manual
- Quality Control Manual
- Manufacturing Procedures Manual
- Registered with Jurisdictional Authorities
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Coded Work (back to facilities guide) |
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| Propak has the
following Quality Programs registered with the Alberta Boilers Safety Association (ABSA): |
- Shop and Field Quality Control Program No. AQP-1050(S)
- Pressure Piping per ANSI/ASME No. AQP-1220 (S) B31.1 and
B31.3
- Pressure Vessels per ASME, Section VIII, Division 1 and 2
- Repair/Alter Vessels per ASME, Section VIII, Division 1 and
2
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| In addition to the
above Propak also holds the following Certificates of Authorization: |
- American Society of Mechanical Engineers (ASME) Pressure
Vessels"U" Certificate No. 21387
- American Society of Mechanical Engineers (ASME) Miniature
Pressure Vessels "UM" Certificate No. 21628
- American Society of Mechanical Engineers (ASME) Power
Boilers"S" Certificate No. 24234
- American Society of Mechanical Engineers (ASME) Pressure
Vessels "U2" Certificate No. 27139
- National Board of Boilers and Pressure Vessel Inspectors
"U" & "S" & "U2"
- National Board of Boiler and Pressure Vessel Inspectors
"R" Certificate No. R-1579
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Shipping
Facilities (back to facilities guide) |
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| Propak is experienced in shipping to
markets throughout the world. Propak has the expertise to coordinate land, sea and air
shipment from our Airdrie facility. |
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