Engineering Office (top left)
    Size - 38,000 ft2

    Vessel & Exchanger Manufacturing Plant (top right)
    Size - 59,700 ft2

    Assembly Plant (bottom right)
    Size - 106,680 ft2


Facilities Guide
Shop Fabrication / Modularization
Office/Plant Locations
Plant Facilities
Shop Equipment
Welding Equipment
Welding Positioning Equipment
Pressure Testing Equipment
Capabilities
Quality Assurance
Coded Work
Shipping Facilities


Shop Fabrication / Modularization   (back to facilities guide)

Propak maximizes the use of the modular design concept wherever practical. Propak's expertise in utilizing the modular approach has proven to be an effective method that minimizes overall project costs, improves the overall project schedule and allows for a more thorough inspection in a controlled environment. Propak has designed and fabricated processing plants consisting of as many as 20 separate modules, and has equipment which is now operating as far south as Tierra del Fuego, Argentina and as far north as Norman Wells in the Northwest Territories, Canada. As well as providing large modular processing plants, Propak is actively involved in the design and fabrication of individual wellhead processing equipment.

Propak's fabrication facility is completely equipped for the efficient processing of 50,000 manhours per month. All work is monitored by Propak's own Quality Control Department. This includes all pressure and structural welding, equipment assembly, insulation, sandblasting and painting, and building erection. Propak's registered welding procedures include GMAW (Gas Metal Arc Welding), GTAW (Gas Tungsten Arc Welding), SAW (Submerged Arc Welding), SMAW (Shielded Metal Arc Welding) and FCAW (Flux Cored Arc Welding). The Fabrication Department is certified by the American Society of Mechanical Engineers (ASME) to use the "U", "UM", and "S" Stamp Certificate, and the National Board of Boiler and Pressure Vessel Inspectors to use the "R" Stamp Certificate for the repair of pressure vessels. The Assembly Department is certified to use the "U" and "UM" Stamp Certificate.


Office/Plant Locations TOTAL 19,720 m2 (212,200 ft2)   (back to facilities guide)
 
Sales & Engineering Office
440 East Lake Road Office: 3,530 m2
Airdrie, Alberta
Canada
EPC & Purchasing Office and Assembly Plant
404 East Lake Road Office: 1,589 m2
Airdrie, Alberta Shop: 5,555 m2
Canada Warehouse: 2,765 m2
 
Finance Office and Vessel Plant
505 East Lake Boulevard Office: 1,365 m2
Airdrie, Alberta Shop: 3,510 m2
Canada Warehouse: 670 m2
Electrical Plant
530 East Lake Road Office: 325 m2
Airdrie, Alberta Shop: 238 m2
Canada Warehouse: 160 m2
 
The Propak fabrication / assembly facilities is completely equipped with all machinery and equipment to process 50,000 manhours per month of oil and gas production equipment modules.



Plant Facilities   (back to facilities guide)

505 East Lake Boulevard 404 East Lake Road 530 East Lake Road
Yard Area: 2.6 Hectares 10.9 Hectares 0.26 Hectares
(6.5 Acres) (26.9 Acres) (0.53 Acres)
Shop Area: 3510 m2 (37,800 Ft2) 5555 m2 (59,800 Ft2) 225 m2 (2,560 Ft2)
Warehouse Area: 670 m2 (7,200 Ft2) 2765 m2 (29,780 Ft2) 160 m2 (1,750 Ft2)
Quantity/Size (m) Eight (8) at 6 x 6  Four (4) at 6 x 6 Two (2) at 4 x 4
Length x Width One (1) at 6 x 15  One (1) at 9 x 9

 

Shop Equipment   (back to facilities guide)

505 East Lake Boulevard 404 East Lake Road
Craneage 6 x 10 Ton 4 x 15 Ton
2 x 20 Ton 5 x 5 Ton

 

 

Welding Equipment   (back to facilities guide)

Welding Process No. of Machines Total Amp Capacity Description of Equipment Materials
to Weld
Qualified (P-Group)
505
East Lake Boulvard
404
East Lake
Road
GMAW 10 250 Miller Any Any
SMAW 90 400 Lincoln Any Any
GTAW 20 400 Lincoln Any Any
FCAW 6 400 Miller Any Any
SAW 8 600 Miller/Lincoln Any Any
PAW 1 500 Linde Any Any

 

Welding Positioning Equipment   (back to facilities guide)

Quantity Type Capacity
4 Turning Rolls 90 Ton
10 Turning Rolls 5 to 30 Ton
15 Piping Turntables 36"

 

Pressure Testing Equipment   (back to facilities guide)

Equipment Maximum Pressure Supply Line Size & Capacity
Hydrostatic Unlimited Unlimited
Pneumatic Unlimited Unlimited
Chart Recorder Unlimited Unlimited

 

Capabilities   (back to facilities guide)

Design and Engineering
  • ASME Section VIII, Division 1 and 2 Pressure Vessels
  • ASME Section I Power Boilers
  • Tower/Columns (Complete with Internals)
  • Clad-Overlay Vessels
  • Shell & Tube Heat Exchangers (TEMA)
  • Direct-Fired Process Heaters (API)
  • Structural Steel
  • Atmospheric Storage Tanks and Vessels
  • Piping (ANSI 31.3, 31.8, 31.1)
  • Complete Modules

 

Pressure Vessels
Manufactured to Date ASME VIII
Div. 1/2
Towers/Columns
with Internals
Internal Volume of Largest Vessel (m3) 135 26
Diameter (mm) 7320 1524
Thickness (mm) 150 150
Material SA-516-70 SA-516-70
Thickness Range of Vessels (mm) 3-152 3-152
Thickness Range of Vessels over
610 mm Diameter (mm) 3-152 3-152
Materials Used to Date (By P-Group) P1, P8 & P9B P1, P8 & P9B

 

 Potential Capability
Internal Volume of Largest Vessel (m3) No Limits No Limits
Diameter (mm) 6100 6100
Material No Limits No Limits
Thickness Range of Vessels (mm) No Limits No Limits
Potential Material (By P-Group) No Limits No Limits

 

Overlay Capability
Strip Width 75 mm
Materials S.S.
Minimum Internal Diameter No limits (for vessels)
2" XXS (for nozzles)

 

Heat Treating Capabilities
Preheating (Gas Type) Various Units
Quenching Facilities None
Heat treatment is subcontracted to various qualified local companies.
Mobil heat treatment by Propak.

 

Quality Assurance   (back to facilities guide)

 
Quality Programs in Place at Propak
  • Quality Assurance Manual 
  • Quality Control Manual 
  • Manufacturing Procedures Manual
  • Registered with Jurisdictional Authorities 

 

Coded Work   (back to facilities guide)

 
Propak has the following Quality Programs registered with the Alberta Boilers Safety Association (ABSA):
  • Shop and Field Quality Control Program No. AQP-1050(S)
  • Pressure Piping per ANSI/ASME No. AQP-1220 (S) B31.1 and B31.3
  • Pressure Vessels per ASME, Section VIII, Division 1 and 2
  • Repair/Alter Vessels per ASME, Section VIII, Division 1 and 2
In addition to the above Propak also holds the following Certificates of Authorization:
  • American Society of Mechanical Engineers (ASME) Pressure Vessels"U" Certificate No. 21387
  • American Society of Mechanical Engineers (ASME) Miniature Pressure Vessels "UM" Certificate No. 21628
  • American Society of Mechanical Engineers (ASME) Power Boilers"S" Certificate No. 24234
  • American Society of Mechanical Engineers (ASME) Pressure Vessels "U2" Certificate No. 27139
  • National Board of Boilers and Pressure Vessel Inspectors "U" & "S" & "U2"
  • National Board of Boiler and Pressure Vessel Inspectors "R" Certificate No. R-1579

Shipping Facilities   (back to facilities guide)

Propak is experienced in shipping to markets throughout the world. Propak has the expertise to coordinate land, sea and air shipment from our Airdrie facility.




| Home | About Propak | Stock Production Equipment | Engineering Services | Offices & Manufacturing Facilities |
| Propak Systems Worldwide | Fabrication | Turnkey Projects | Products & Field Services | Inquiry Spec Sheets |
| Technical Publications | Careers at Propak | Contact Propak |



Copyright © 2000 "Propak Sytems Ltd". All rights reserved.
This web site designed by 'theWORLDco'.