5,000 bbl/d SAGD Water Recycle Central Processing Facility Design

Project Description

Expanding on Propak’s successful SAGD projects, Propak has completed a design for a 5,000 bbl/d full water recycle facility. The engineering process involved evaluating and redesigning the de-oiling and water treatment process areas to implement produced water recycle capabilities. This redesign work was completed maintaining Propak’s successful philosophies for standardization and modularization. This facility design is in complete compliance with AER Directives including AER Directive 081 water disposal limits. For the proposed facility, Hot Lime Softening was selected; however, this plant is capable of being adapted to various water treatment technologies including Warm Lime Softeners or Evaporation with steam generation through drum boilers. A design was developed achieving the level of definition required to propose a Lump Sum EPFC solution.

Project Specs
  • Nameplate Oil Capacity: 5,000 bbl/d
  • Steam Generation Capacity: 16,450 bbl/d CWE
  • Modular Pipe Racks
  • All equipment modularized, no site erected buildings required
  • Process Units: Inlet Separation, Emulsion Treatment, Make-up Water Treatment, Produced Water Recycle, Boiler Feed Water System, OTSGs, Steam System, De-Oiling, Fuel Gas System, Utilities
  • Services Provided
    • Engineering
    • Design
    • Pre-FEED
    • FEED